The efficiency of your coding processes is pivotal for your business success. Automated print inspection ensures uniformity, speed, and precision in your codes, significantly reducing the chances of unclear codes and incorrect rejections. In bustling production environments, unreliable coding can result in substantial financial losses.
Detecting coding mistakes can be challenging, especially in the Fast Moving Consumer Goods (FMCG) sector, where production lines operate at high speeds. For instance, canning lines may run at speeds of 2,000 cans per minute. If a line operative checks the accuracy of a code on a can every 30 minutes, they are essentially inspecting one can out of every 59,999.
This presents a significant challenge.
Coding errors come with substantial financial implications. Product recalls can incur significant costs and jeopardize multimillion-euro contracts with buyers. The good news is that we are now in the era of automated print inspection, eliminating the issues of incomplete, unclear, or illegible codes. Automatic print inspection ensures consistency in your coding processes, eliminates false rejections, and minimizes the risk of product recalls due to coding errors.
Understanding Automatic Print Inspection
As implied by its name, automatic print inspection systems autonomously identify coding errors and inconsistencies. These systems are generally straightforward to set up, seamlessly integrate into production environments, and necessitate only minimal training. Nevertheless, it’s crucial to take into account factors such as tracker boxes or reject stations during the implementation process.
Above: Different coding errors may be present on your products, impacting customer-facing brand packaging, as well as overall manufacturing efficiency and traceability.
Eliminate Human Error
It is estimated that a human operator will make ten errors for every 600 coding entries. Human error is also unavoidable during code checks, creating the possibility of incorrect codes slipping through. Manual code checks can be time-consuming and frustrating. Therefore, the implementation of automatic print inspection reduces the risk of coding errors and enables the reallocation of human resources to other areas of your production facility.
Detecting Machinery Errors
At times, machines may generate errors, whether due to regular wear and tear or inadequate adherence to maintenance schedules. Your coding technology might produce illegible or misplaced codes unknowingly. Automatic print inspection identifies every error consistently.
Prevent Expensive Mistakes
Re-labeling or recalling a print run can result in substantial financial losses, making it a costly mistake that is entirely preventable.
Safeguard your Reputation
… and this is before accounting for the potential financial losses resulting from diminished trust in your manufacturing and packaging processes. The demand for consistent coding is on the rise among buyers, especially in the FMCG sector, where manufacturers may face severe repercussions from retailers due to coding and labeling errors.
Make Optimal Use of Time
The time invested in re-labeling a product could have been used for coding other items, and time equates to money. Top-notch automatic print inspection systems swiftly process inspection images in very brief cycle times, making them compatible with various line speeds, including high-speed canning and bottling lines.
Comprehensive Audit Trail
The most effective automatic print inspection systems generate detailed reports and audit logs based on the collected data. These records can be stored within the application or transmitted to other locations via an internet connection, providing a traceable record throughout your production run.
Conclusion: Significance of Automatic Print Inspection
Coding errors can incur expenses, leading to issues such as line stoppages, reruns, and even product recalls. As line speeds escalate, the likelihood of unnoticed coding errors increases. Automatic print inspection offers a intelligent and straightforward solution to validate the precision and readability of your codes. This helps safeguard your financial performance, improve operational efficiency, and ultimately secure the reputation of your brand.